Big Gun 2005-2008 Polaris SPORTSMAN 800 EVO U Series Full System Exhaust
Transform your exhaust with this Big Gun EVO U Series full system. The complete header to tip design maximizes flow and power throughout the entire rev range. Quality construction handles the heat and abuse of hard riding. Hear and feel the Big Gun difference.
Big Gun builds this system from high quality materials designed for performance and durability. The header is mandrel bent for smooth flow and consistent wall thickness. The muffler core uses quality packing that holds up to high temperatures. All mounting hardware is included for a complete installation.
This full system delivers real power gains you can feel on the track or trail. Improved exhaust flow means better throttle response and increased horsepower. The tuned header length optimizes torque across the powerband. Weight savings over stock further improves acceleration and handling.
This exhaust system fits the Polaris models listed. Verify your exact year and model before ordering to ensure correct fitment. Some applications may require fuel tuning for optimal performance. Check local regulations regarding exhaust modifications.
Big Gun exhaust systems are trusted by racers and recreational riders worldwide. Quality materials and American engineering in every system. Upgrade your exhaust with Big Gun performance.
📦 Shipping Information
In-Stock Items:
- Most parts ship next business day
- Modquad parts: Monday–Thursday dispatch
Made-to-Order Items:
- Custom swingarms & A-arms: 2–4 weeks
- EVP exhaust systems: 2–4 weeks
- Sneakers: 1–2 weeks
Stock Guarantee: Items marked "In Stock" ship immediately. Made-to-order items are built fresh for you.
Questions? Contact us—we respond within 24 hours.